Most manufacturers—even successful ones—aren’t seeing anywhere near the levels of productivity that their operations are capable of. It’s not for lack of trying; when embarking on a continuous improvement journey to drive excellence in productivity, manufacturers often experience steady progress in the beginning but eventually run into a wall. After all the quick wins have been exhausted, it can become increasingly difficult to capture substantial productivity gains as the project progresses.
How do you go beyond low-hanging fruit to reach that next level of productivity?
The results from implementing a continuous improvement program can diminish over time for a number of reasons.

The ability to run operations at full capacity, and then sustain them, is a major challenge for the mining industry. Vital tasks, such as crushing and transferring minerals, are suffering because people and equipment are not being utilized properly. The end result is low productivity and the

